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INTEGRATED CIRCUITS
DATA SHEET
TDA1560Q 40 W car radio high power amplifier
Product specification Supersedes data of 1995 Jul 07 File under Integrated Circuits, IC01 1996 May 14
Philips Semiconductors
Product specification
40 W car radio high power amplifier
FEATURES * Very high output power * Low power dissipation when used for music signals * Switches to low output power in the event of excessive heatsink temperatures * Requires few external components * Fixed gain * Low cross-over distortion * No switch-on/switch-off plops * Mode select switch * Low offset voltage at the output * Load dump protection * Short-circuit safe to ground, VP and across load * Protected against electrostatic discharge * Thermally protected * Diagnostic facility * Flexible leads. QUICK REFERENCE DATA SYMBOL VP PARAMETER supply voltage CONDITIONS operating non-operating load dump protected IORM Iq(tot) Isb Gv Po SVRR Vno Zi VO repetitive peak output current total quiescent current standby current voltage gain output power supply voltage ripple rejection noise output voltage input impedance DC output offset voltage RL = 8 ; THD = 10% RL = 8 ; THD = 0.5% fi = 100 Hz to 10 kHz; RS = 0 MIN. 8.0 - - - - - 29 - - 48 - 180 - GENERAL DESCRIPTION
TDA1560Q
The TDA1560Q is an integrated Bridge-Tied Load (BTL) class-H high power amplifier. In a load of 8 , the output power is 40 W typical at a THD of 10%. The encapsulation is a 17-lead DIL-bent-SIL plastic power package. The device is primarily developed for car radio applications.
TYP. 14.4 - - - 100 5 30 40 30 55 100 300 -
MAX. 18 30 45 4 160 50 31 - - - 300 - 150
UNIT V V V A mA A dB W W dB V k mV
ORDERING INFORMATION PACKAGE TYPE NUMBER NAME TDA1560Q DBS17P DESCRIPTION plastic DIL-bent-SIL power package; 17 leads (lead length 12 mm) VERSION SOT243-1
1996 May 14
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Philips Semiconductors
Product specification
40 W car radio high power amplifier
BLOCK DIAGRAM
TDA1560Q
C1
handbook, full pagewidth
C1n 13 17 10 k disable TEMPERATURE SENSOR SUPPLY
C1p 10
VP 9
S1
TDA1560Q
VP 1 150 k 150 k INPn 2 INPUT AND FEEDBACK CIRCUIT POWER STAGE 14 VDIAG 7 OUT1n
INPp
POWER STAGE
LOAD DUMP TEMPERATURE AND CURRENT PROTECTION 11 OUT2p
Vref MODE
4
VP
16
15 k voltage reference 15 CDEC C2n C2 SUPPLY disable 5 8 C2p 12 GND 6 GND
MCD334 - 1
GND
3
Fig.1 Block diagram.
1996 May 14
3
Philips Semiconductors
Product specification
40 W car radio high power amplifier
PINNING SYMBOL INPp INPn GND Vref C2n GND OUT1n C2p VP C1p OUT2p GND C1n VDIAG CDEC MODE S1 PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 DESCRIPTION positive input negative input ground reference voltage capacitor C2 negative terminal ground output 1 (negative) capacitor C2 positive terminal supply voltage capacitor C1 positive terminal output 2 (positive) ground capacitor C1 negative terminal diagnostic voltage output decoupling mode select switch input class-B/class-H input switch
handbook, halfpage
TDA1560Q
INPp INPn GND Vref C2n GND OUT1n C2p VP
1 2 3 4 5 6 7 8 9 TDA1560Q
C1p 10 OUT2p 11 GND 12 C1n 13 V DIAG 14 C DEC 15 MODE 16 S1 17
MCD329 - 1
Fig.2 Pin configuration.
1996 May 14
4
Philips Semiconductors
Product specification
40 W car radio high power amplifier
FUNCTIONAL DESCRIPTION The TDA1560Q contains a mono class-H BTL output power amplifier. At low output power, up to 10 W, the device operates as a normal BTL amplifier. When a larger output voltage swing is required, the internal supply voltage is lifted to approximately twice the external supply voltage. This extra supply voltage is obtained from the charge in the external electrolytic capacitors. Due to this momentarily higher supply voltage, the maximum output power is 40 W typical at a THD of 10%. In normal use, when the output is driven with music-type signals, the high output power is only required for a small percentage of the time. Assuming a music signal has a normal (Gaussian) amplitude distribution, the reduction in dissipation is approximately 50% when compared to a class-B output amplifier with the same output power. The heatsink should be designed for use with music signals. If the device is continuous sine wave driven, instead of driven with music signals and at a high output power (class-H operation), the case temperature can rise above 120 C with such a practical heatsink. In this event, the thermal protection disables the high power supply voltage and limits the output power to 10 W and the maximum dissipation to 5 W. The gain of each amplifier is internally fixed at 30 dB. With the mode select input the device can be switched to the following modes: * Low standby current (<50 A) * Mute condition, DC adjusted * On, operation in class-B, limited output power * On, operation in class-H, high output power. The device can be used as a normal BTL class-AB amplifier if the electrolytic capacitors C1 and C2 are omitted; see Fig.6. If the case temperature exceeds 120 C, the device will switch back from class-H to class-B operation. The high power supply voltage is then disabled and the output power is limited to 10 W. By measuring the voltage on the class-B/class-H pin, the actual crystal temperature can be detected.
TDA1560Q
The open voltage on the class-B/class-H pin is related to the global temperature of the crystal. By measuring this voltage, external actions can be taken to reduce an excessive temperature (e.g. by cutting off low frequencies or externally switching to class-B). For the relationship between the crystal temperature and the voltage on this pin, see Fig.3. By forcing a high voltage level on the class-B/class-H pin, thereby simulating a high temperature, the device can be externally switched to class-B operation. Similarly, by forcing a low voltage level on the class-B/class-H pin, thereby simulating a low temperature, the device can be forced into class-H operation, even if the case temperature exceeds 120 C. The device is fully protected against short-circuiting of the outputs to ground or VP and across the load, high crystal temperature and electrostatic discharge at all input and output pins. In the event of a continuing short-circuit to ground or VP, excessive dissipation is prevented because the output stages will be switched off. The output stages will be switched on again within 20 ms after the short-circuit has been removed. A diagnostic facility is available at pin 14. In normal conditions the voltage at this pin will be the supply voltage (VP). In the event of the following conditions: * Junction temperature exceeds 150 C * Short-circuit of one of the outputs to ground or to VP * Load dump; VP > 20 V. The voltage level at pin 14 will be at a constant level of approximately 12VP during fault condition. At a short-circuit over the load, pin 14 will be at 12VP for approximately 20 ms and VP for approximately 50 s.
1996 May 14
5
Philips Semiconductors
Product specification
40 W car radio high power amplifier
LIMITING VALUES In accordance with the Absolute Maximum Rating System (IEC 134). SYMBOL VP PARAMETER supply voltage CONDITIONS operating non-operating IOSM IORM VP(sc) Ecap I17 Ptot Tstg Tamb non-repetitive peak output current repetitive peak output current AC and DC short-circuit safe voltage energy handling capability at outputs VP = 0 current at pin 17 total power dissipation storage temperature operating ambient temperature V17 < VP - 1 - - - - - - - - -55 -40 MIN.
TDA1560Q
MAX. 18 30 45 6 4 18 200 5 60 +150 - V V V A A V
UNIT
load dump protection; tr 2.5 ms -
mJ mA W C C
THERMAL CHARACTERISTICS SYMBOL Rth j-a Rth j-case PARAMETER thermal resistance from junction to ambient in free air thermal resistance from junction to case (measured in Fig.6) EXAMPLE 2 With disabled class-H mode, an 8 load and driven with a sine wave signal the maximum power dissipation is approximately 5 W. At a virtual junction temperature of 150 C and Tamb(max) at 60 C, Rth vj-case = 3 K/W and Rth case-h = 1 K/W the thermal resistance of the heatsink should be: 150 - 60 --------------------- - 3 - 1 = 14 K/W 5 In this example the size of the heatsink is determined by the virtual junction temperature. VALUE 40 3 UNIT K/W K/W
Heatsink design There are two parameters that determine the size of the heatsink. The first is the rating for the case temperature and the second is the ambient temperature at which the amplifier must still deliver its full power in the class-H mode. EXAMPLE 1 With an 8 load and driven with a music signal, the maximum power dissipation is approximately 6.5 W. If the amplifier is to deliver its full power at ambient temperatures up to 50 C the case temperature should not be higher than120 C for class-H operation. Rth case-h = 1 K/W, thus the external heatsink should be: 120 - 50 --------------------- - 1.0 = 10 K/W 6.5 In this example and with an 8 load, the size of the heatsink is determined by the rating for the maximum full power ambient temperature. If the case temperature of the device exceeds 120 C then the device switches back to class-B, see "Example 2".
1996 May 14
6
Philips Semiconductors
Product specification
40 W car radio high power amplifier
TDA1560Q
DC CHARACTERISTICS VP = 14.4 V; RL = 8 ; Tamb = 25 C and using 4 K/W heatsink; measured in Fig.6; unless otherwise specified. SYMBOL Supply VP Iq(tot) VO VO V14 V16 supply voltage total quiescent current DC output voltage DC output offset voltage diagnostic output voltage note 3 note 2 note 1 8.0 - - - 6 14.4 100 6.5 - - - - - - - 5 - - - 18.0 160 - 150 8 V mA V mV V PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
Mode select switch (see Fig.4) switch input voltage level standby condition mute condition class-B operation class-H operation ISW max Isb VO VO maximum switch current DC supply current DC output offset voltage output signal voltage in mute condition standby condition mute condition mute-on step; note 4 Vi(max) = 1 V; fi = 20 Hz to 15 kHz class-B operation class-H operation ISW Tcase Notes 1. The circuit is DC adjusted at VP = 8 to 18 V and AC operating at VP = 8.5 to 18 V. 2. The DC output voltage, or the common mode voltage on the loudspeaker terminals with respect to ground, is 6.3 V at output power up to 8.5 W. At higher output power, the common mode voltage will be higher. 3. The voltage at pin 14 is approximately 12VP in the event of a short-circuit, load dump or temperature protection. Any circuit connected to pin 14 should have an input resistance of >2 M and an input capacitance of <5 nF. 4. The DC output offset voltage step is the difference in output offset voltage in the mute condition and the on condition. The absolute value of this voltage step is given as +Vo mute - Vo on < 150 mV. 5. Figure 3 shows the relationship between the global crystal temperature and the open voltage at the class-B/class-H pin. 6. The maximum voltage on pin 17 is VP - 1 (VP 18 V). switch current case temperature for switching to class-B note 6 0 2.6 4.5 8.5 - - - - - 1.2 3.5 7.0 VP 20 50 150 150 2 V V V V A A mV mV mV
Class-B/class-H operation (see Fig.3 and note 5) V17 switch input voltage level 2.5 0 - - - - - 120 VP - 1 V 1.0 2 - V mA C
1996 May 14
7
Philips Semiconductors
Product specification
40 W car radio high power amplifier
TDA1560Q
handbook, halfpage
3
MCD332 - 1
handbook, halfpage
VP Class - H 8
8.5 95% 50% V16 (V)
V17 (V) 2 5%
7 6 5
Class - B
1
4 3 2 Mute
0 0 40 80 120 Tvj ( oC) 160 1 Standby 0
MCD331 - 1
Fig.3 Class-B/class-H pin voltage level.
Fig.4 Switching levels of mode select switch.
1996 May 14
8
Philips Semiconductors
Product specification
40 W car radio high power amplifier
AC CHARACTERISTICS VP = 14.4 V; RL = 8 ; fi = 1 kHz; Tamb = 25 C and using 4 K/W heatsink; measured in Fig.6; unless otherwise specified. SYMBOL Po PARAMETER output power CONDITIONS class-H operation THD = 0.5% THD = 10%; continuously driven THD = 10%; with burst signals; note 1 class-B operation THD = 10% THD B flr fhr Gv SVRR total harmonic distortion power bandwidth low frequency roll-off high frequency roll-off voltage gain supply voltage ripple rejection note 4 on mute standby CMRR Vi(max) Vno common mode rejection ratio maximum input voltage noise output voltage on; RS = 0 ; note 6 on; RS = 10 k; note 6 mute; notes 6 and 7 ZI Notes input impedance note 8 note 5 48 48 80 64 - - - - 180 55 65 - - 1.2 100 150 100 300 Po = 1 W Po = 10 W THD = 0.5%; Po = -1 dB with respect to 30 W; note 2 -3 dB; note 3 -1 dB 7 - - - - 20 29 10 0.05 0.1 27 36 - 30 39 40 MIN. TYP.
TDA1560Q
MAX. - - -
UNIT W W W
- - - - - - 31 - - - - - 300 - - -
W % % Hz Hz kHz dB dB dB dB dB V V V V k
40 to 15000 40 - 30
1. With a continuous sine wave input signal the output power is approximately 1 W less than driven with a bursted signal; also depending on the equivalent series resistance of the electrolytic capacitors C1 and C2 (see Fig.6) and the resistance of the connections between pins 5, 8, 10 and 13 and C1, C2. 2. The power bandwidth is limited by the value of the electrolytic capacitors C1 and C2. 3. Frequency response is externally fixed by the input coupling capacitor. 4. Ripple rejection measured at the output, across RL, with a source impedance of 0 and a frequency between 100 Hz and 10 kHz, and an amplitude of 2 V (p-p). The maximum supply voltage ripple is 2.5 V RMS. 5. The common mode rejection ratio is measured at the output, across RL, with a voltage source (500 mV RMS) between both short-circuited inputs and signal ground (see Fig.5). Frequencies are between 100 Hz and 10 kHz. 6. Noise output voltage measured in a bandwidth of 20 Hz to 20 kHz. 7. Noise output voltage independent of source impedance. 8. Input impedance without external resistor (Rex).
1996 May 14
9
Philips Semiconductors
Product specification
40 W car radio high power amplifier
TDA1560Q
handbook, full pagewidth
VP input ( ) 9 1 7 output 1 ( )
+VP
input ( )
2
TDA1560Q
RL
11 3 6,12
output 2 ( )
ground
MCD330 - 1
Fig.5 Common mode rejection ratio measurements.
Table 1
Values of capacitors C1, C2 and Ck and frequency roll off f at -3 dB (Hz) 10 20 30 40 50 60 70 C1, C2 (F) 4700 3300 2200 2200 1500 1500 1000 Ck (nF) 560 270 180 150 100 82 68
1996 May 14
10
Product specification
TDA1560Q
Fig.6 Test and application diagram.
handbook, full pagewidth
1996 May 14
2 VP 100 nF 9 2200 F 2200 F 0.22 F 13 10 k SUPPLY TEMPERATURE SENSOR disable 10
Philips Semiconductors
APPLICATION INFORMATION
S1
17
TDA1560Q
VP 0.22 F 7 output 1 (-) 150 k 150 k POWER STAGE LOAD DUMP TEMPERATURE AND CURRENT PROTECTION 11 output 2 (+) 0.22 F VP 1 POWER STAGE diagnostic 14 output 1
Ck
input (+)
input
1
150 nF
40 W car radio high power amplifier
Rex = 100 k
Ck
11
INPUT AND FEEDBACK CIRCUIT 15 k SUPPLY disable 5 2200 F 8 12 6 voltage reference 15 0.22 F 2
2
150 nF
input (-)
Vref
4
10 F
16
mode select switch
3
0.22 F
ground
MCD333 - 3
The values for Ck and Rex are given for a low frequency roll off (-3 dB) of 40 Hz; see also Table 1. n this application circuit the device is driven on input pin 1.If pin 2 is used the output power will be lower.
Philips Semiconductors
Product specification
40 W car radio high power amplifier
TDA1560Q
MLB062
MLB063
handbook, halfpage
24
handbook, halfpage
50
Pdiss (W) 16
sine wave
Po (W) 40
pink noise 50 Hz 30
8 20
25 Hz
0 0 10 20 30 Po (W) 40
0 0 2 4 6 8 10 C1, C2 (mF)
THD = 10%.
Fig.7 Dissipation as a function of output power.
Fig.8 Output power as a function of lift capacitors.
MLB064
handbook, full pagewidth
40
Po (W)
30
11100 F
8800 F 6600 F 20 4400 F 2200 F
10 10
10 2
f (Hz)
10 3
Fig.9 Output power as a function of frequency at THD = 1%.
1996 May 14
12
Philips Semiconductors
Product specification
40 W car radio high power amplifier
TDA1560Q
MLB065
handbook, full pagewidth
40
Po (W)
11100 F
30
8800 F 6600 F
4400 F 20 2200 F
10 10
10 2
f (Hz)
10 3
Fig.10 Output power as a function of frequency at THD = 10%.
MLB066
handbook, full pagewidth
10
THD (%) C1, C2 = 2200 F 1 f = 100 Hz
f = 1 kHz 10 1 f = 10 kHz
10
2
0
10
20
30
Po (W)
40
Fig.11 Total harmonic distortion as a function of output power.
1996 May 14
13
Philips Semiconductors
Product specification
40 W car radio high power amplifier
PACKAGE OUTLINE DBS17P: plastic DIL-bent-SIL power package; 17 leads (lead length 12 mm)
TDA1560Q
SOT243-1
non-concave D x Dh
Eh
view B: mounting base side
d
A2
B j E A
L3
L
Q c vM
1 Z e e1 bp wM
17 m e2
0
5 scale
10 mm
DIMENSIONS (mm are the original dimensions) UNIT mm Note 1. Plastic or metal protrusions of 0.25 mm maximum per side are not included. OUTLINE VERSION SOT243-1 REFERENCES IEC JEDEC EIAJ EUROPEAN PROJECTION A 17.0 15.5 A2 4.6 4.2 bp 0.75 0.60 c 0.48 0.38 D (1) 24.0 23.6 d 20.0 19.6 Dh 10 E (1) 12.2 11.8 e 2.54 e1 e2 Eh 6 j 3.4 3.1 L 12.4 11.0 L3 2.4 1.6 m 4.3 Q 2.1 1.8 v 0.8 w 0.4 x 0.03 Z (1) 2.00 1.45
1.27 5.08
ISSUE DATE 95-03-11 97-12-16
1996 May 14
14
Philips Semiconductors
Product specification
40 W car radio high power amplifier
SOLDERING Introduction There is no soldering method that is ideal for all IC packages. Wave soldering is often preferred when through-hole and surface mounted components are mixed on one printed-circuit board. However, wave soldering is not always suitable for surface mounted ICs, or for printed-circuits with high population densities. In these situations reflow soldering is often used. This text gives a very brief insight to a complex technology. A more in-depth account of soldering ICs can be found in our "IC Package Databook" (order code 9398 652 90011). Soldering by dipping or by wave The maximum permissible temperature of the solder is 260 C; solder at this temperature must not be in contact with the joint for more than 5 seconds. The total contact time of successive solder waves must not exceed 5 seconds. DEFINITIONS Data sheet status Objective specification Preliminary specification Product specification Limiting values
TDA1560Q
The device may be mounted up to the seating plane, but the temperature of the plastic body must not exceed the specified maximum storage temperature (Tstg max). If the printed-circuit board has been pre-heated, forced cooling may be necessary immediately after soldering to keep the temperature within the permissible limit. Repairing soldered joints Apply a low voltage soldering iron (less than 24 V) to the lead(s) of the package, below the seating plane or not more than 2 mm above it. If the temperature of the soldering iron bit is less than 300 C it may remain in contact for up to 10 seconds. If the bit temperature is between 300 and 400 C, contact may be up to 5 seconds.
This data sheet contains target or goal specifications for product development. This data sheet contains preliminary data; supplementary data may be published later. This data sheet contains final product specifications.
Limiting values given are in accordance with the Absolute Maximum Rating System (IEC 134). Stress above one or more of the limiting values may cause permanent damage to the device. These are stress ratings only and operation of the device at these or at any other conditions above those given in the Characteristics sections of the specification is not implied. Exposure to limiting values for extended periods may affect device reliability. Application information Where application information is given, it is advisory and does not form part of the specification. LIFE SUPPORT APPLICATIONS These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Philips customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Philips for any damages resulting from such improper use or sale.
1996 May 14
15
Philips Semiconductors - a worldwide company
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Internet: http://www.semiconductors.philips.com/ps/ For all other countries apply to: Philips Semiconductors, Marketing & Sales Communications, Building BE-p, P.O. Box 218, 5600 MD EINDHOVEN, The Netherlands, Fax. +31-40-2724825 SCDS48 (c) Philips Electronics N.V. 1996
All rights are reserved. Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner. The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license under patent- or other industrial or intellectual property rights.
Printed in The Netherlands
517021/1200/04/pp16 Document order number: Date of release: 1996 May 14 9397 750 00844

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